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不同加工方法所能达到的Sm、S和tp值 |
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加 工 方 法 |
参 数 值 |
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|
Sm/mm |
S/mm |
tp(C＝20%)/% |
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|
外 圆 表 面 |
车加工 |
粗 |
0.32~1.25 |
0.32~1.25 |
10~15 |
|
半精 |
0.16~0.40 |
0.16~0.40 |
10~15 |
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|
精 |
0.08~0.16 |
0.05~0.16 |
10~15 |
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|
精细 |
0.02~0.10 |
0.01~0.10 |
10~15 |
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|
磨加工 |
粗 |
0.063~0.20 |
0.032~0.16 |
10 |
|
|
精 |
0.025~0.10 |
0.010~0.08 |
10 |
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|
精细 |
0.008~0.025 |
0.003~0.016 |
40 |
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|
超精磨 |
0.006~0.020 |
0.003~0.016 |
10 |
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|
抛光 |
0.008~0.025 |
0.002~0.080 |
10 |
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|
研磨 |
0.006~0.040 |
0.002~0.032 |
10~15 |
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|
滚压 |
0.025~1.25 |
0.025~1.25 |
10~70 |
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|
振动滚压 |
0.010~1.25 |
0.008~0.16 |
10~70 |
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|
电机械加工 |
0.025~1.25 |
0.025~1.25 |
10~70 |
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|
磁磨粒加工 |
0.008~1.25 |
0.032~0.16 |
10~30 |
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内 圆 表 面 |
钻孔 |
0.160~0.80 |
0.080~0.63 |
10~15 |
|
|
扩孔 |
粗 |
0.160~0.80 |
0.063~0.40 |
10~15 |
|
|
精 |
0.080~0.25 |
0.050~0.16 |
10~15 |
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|
铰孔 |
粗 |
0.080~0.20 |
0.040~0.16 |
10~15 |
|
|
精 |
0.0125~0.04 |
0.008~0.02 |
10~15 |
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|
精细 |
0.080~0.25 |
0.040~0.20 |
10~15 |
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|
拉孔 |
粗 |
0.080~0.25 |
0.040~0.20 |
10~15 |
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|
精 |
0.020~0.10 |
0.008~0.08 |
10~15 |
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|
镗孔 |
粗 |
0.25~1.00 |
0.25~1.00 |
10~15 |
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|
半精 |
0.125~0.32 |
0.125~0.32 |
10~15 |
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|
精 |
0.080~0.16 |
0.050~0.16 |
10~15 |
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|
精细 |
0.020~0.10 |
0.010~0.10 |
10~15 |
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|
磨孔 |
粗 |
0.063~0.25 |
0.032~0.16 |
10 |
|
|
精 |
0.025~0.10 |
0.010~0.08 |
10 |
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|
精细 |
0.008~0.025 |
0.003~0.016 |
10 |
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|
珩磨 |
粗 |
0.063~0.26 |
0.080~0.16 |
10 |
|
|
精 |
0.020~0.10 |
0.008~0.08 |
10 |
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|
精细 |
0.006~0.020 |
0.003~0.016 |
10 |
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|
研磨 |
0.005~0.04 |
0.002~0.02 |
10~15 |
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|
滚压 |
0.025~1.00 |
0.025~1.00 |
10~70 |
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|
振动滚压 |
0.010~1.25 |
0.008~0.16 |
10~70 |
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|
滚光 |
0.025 |
0.020 |
10 |
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平 面 |
端铣 |
粗 |
0.160~0.40 |
0.160~0.40 |
10~15 |
|
精 |
0.080~0.20 |
0.063~0.20 |
10~15 |
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|
精细 |
0.025~0.10 |
0.016~0.08 |
10~15 |
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平铣 |
粗 |
1.25~5.0 |
1.25~5.0 |
10 |
|
|
精 |
0.50~2.0 |
0.50~2.0 |
10 |
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|
精细 |
0.160~0.63 |
0.100~0.63 |
10~15 |
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|
刨 |
粗 |
0.20~1.60 |
0.20~1.60 |
10~15 |
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|
精 |
0.080~0.25 |
0.063~0.25 |
10~15 |
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|
精细 |
0.025~0.125 |
0.0125~0.100 |
10~15 |
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端车 |
粗 |
0.20~1.25 |
0.20~1.25 |
10~15 |
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|
精 |
0.080~0.25 |
0.063~0.25 |
10~15 |
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|
精细 |
0.025~0.125 |
0.025~0.100 |
10~15 |
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|
拉 |
粗 |
0.160~2.0 |
0.160~2.0 |
10~15 |
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|
精 |
0.050~0.5 |
0.032~0.5 |
10~15 |
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|
磨 |
粗 |
0.100~0.32 |
0.063~0.25 |
10 |
|
|
精 |
0.025~0.125 |
0.0125~0.080 |
10 |
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|
精细 |
0.010~0.032 |
0.005~0.025 |
10 |
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|
刮 |
粗 |
0.200~1.00 |
0.125~1.00 |
10~15 |
|
|
0.063~0.25 |
0.032~0.20 |
10~15 |
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|
精 |
0.040~0.125 |
0.020~0.100 |
10~15 |
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|
0.016~0.050 |
0.008~0.032 |
10~15 |
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滚柱钢球滚压 |
0.025~5.0 |
0.020~5.0 |
10~70 |
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|
振动滚压 |
0.025~12.5 |
0.020~5.0 |
10~70 |
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|
振动抛光 |
0.010~0.032 |
0.004~0.025 |
10 |
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|
研磨 |
0.008~0.040 |
0.004~0.032 |
10~15 |
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花 键 侧 表 面 |
花键铣 |
粗 |
1.00~5.0 |
1.00~5.0 |
10~15 |
|
精 |
0.10~2.0 |
0.05~2.0 |
10~15 |
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|
花键刨 |
0.08~2.5 |
0.05~2.5 |
10~15 |
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|
花键拉 |
0.08~2.0 |
0.05~2.0 |
10~15 |
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|
花键磨 |
粗 |
0.100~0.320 |
0.063~0.250 |
10 |
|
|
精 |
0.032~0.100 |
0.016~0.063 |
10 |
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|
插削 |
0.080~5.00 |
0.063~5.00 |
10~15 |
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滚压 |
0.063~2.00 |
0.032~1.25 |
10~70 |
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|
齿 轮 齿 面 |
铣齿 |
1.25~5.00 |
1.00~5.00 |
10~15 |
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滚齿 |
0.32~1.60 |
0.20~1.60 |
10~15 |
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|
插齿 |
0.20~1.25 |
0.125~1.25 |
10~15 |
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拉齿 |
0.08~2.0 |
0.05~2.0 |
10~15 |
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辗齿 |
0.080~5.0 |
0.063~5.0 |
10~15 |
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剃齿 |
0.125~0.50 |
0.080~0.50 |
10~15 |
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磨齿 |
0.040~0.100 |
0.025~0.063 |
10 |
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|
滚压齿 |
0.063~2.00 |
0.032~1.25 |
10~70 |
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|
研磨 |
0.032~0.50 |
0.020~0.16 |
10~70 |
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|
螺 纹 侧 面 |
车刀或梳刀车 |
0.080~0.25 |
0.032~0.16 |
10~15 |
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攻螺纹和板牙或自动板牙头切 |
0.063~0.200 |
0.025~0.125 |
10~15 |
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|
铣螺纹 |
粗 |
0.125~0.320 |
0.063~0.200 |
10 |
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|
精 |
0.032~0.125 |
0.016~0.800 |
10 |
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|
滚压 |
0.040~0.100 |
0.032~0.080 |
10~20 |
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